Structures & Composites

Airframe Repair & Fabrication

Sheet metal, composites, and certified welding — from corrosion treatment to major structural damage, we return aircraft to airworthy condition under TC AMO approval.

Aircraft structural repair showing rivet work by Flite Line Services

Our Structures & Composites Services

Composites

Composite repairs, restoration, and finishing services.

Modern aircraft use composite materials extensively. Our technicians are trained in composite repair techniques using approved materials and methods to restore structures to their original strength and aerodynamic efficiency. From fiberglass to carbon fiber, we handle all composite materials including the first composite structure - wood and fabric.

Capabilities
Fiberglass repairs
Carbon fiber repairs
Aramid and Kevlar repairs
Major and minor repairs and modifications
Finishing and painting both repairs and full parts
Heated and cold bonded repairs
Aerodynamic surface restoration
Wood and fabric repairs (the first composite structure)
Need composites services? Contact our team for a quote.Request Quote

Structures

Airframe repairs, corrosion treatment, and full damage assessment.

Our technicians provide structural repair services, from minor damage to major airframe work. We handle everything from corrosion treatment to full damage assessment and restoration, ensuring your aircraft is returned to airworthy condition. If it's broken, we can fix it.

Capabilities
Airframe repairs — major, minor, and everything in-between
Bulkhead repairs and replacements
Skin repairs
Corrosion inspections
Protective coatings including painting
Damage documentation
Detailed inspections
Structural evaluation
Insurance coordination
Hidden damage detection
Need structures services? Contact our team for a quote.Request Quote

Welding

Certified welding services to D17 standards for all aviation materials.

Our welding shop provides certified welding services to D17 standards as per CARs. Our skilled welders are experienced with all aviation-grade materials, from major structural components like engine mounts to minor repairs such as exhaust systems. Before replacing expensive parts, consider a professional repair at a fraction of the cost. If you're unsure whether a component can be repaired, we invite you to reach out - our team is happy to assess your needs.

Capabilities
Welding to D17 standards as per CAR's
Aluminum
Stainless steel
Inconel
4130
Titanium
Steel
Major structural components including engine mounts
Minor components such as exhaust and more
Need welding services? Contact our team for a quote.Request Quote

Our Work

Sheet Metal Repair — beforeBefore
Sheet Metal Repair — afterAfter

Sheet Metal Repair

Skin repairs, rib replacement, spar work, and corrosion treatment on certified aircraft.

Gear-Up & Impact Damage — beforeBefore
Gear-Up & Impact Damage — afterAfter

Gear-Up & Impact Damage

Gear-up landings, prop strikes, and hard-landing inspections with full return-to-service sign-off.

Rib Fabrication — beforeBefore
Rib Fabrication — afterAfter

Rib Fabrication

Custom rib fabrication and replacement — parts manufactured in-house when OEM components are unavailable.

Door & Control Surface — beforeBefore
Door & Control Surface — afterAfter

Door & Control Surface

Door skin repairs, hinge replacement, and control surface rebuilds — fully signed off for return to service.

Airframe Restoration — beforeBefore
Airframe Restoration — afterAfter

Airframe Restoration

Full airframe restoration on vintage and classic aircraft. We work on aircraft others won't touch.

Need Structural Work?

Contact our structures team to discuss your repair or fabrication needs. We're here to help restore your aircraft to perfect condition.

Serving CYKF and CYXU with structural repair and composite services