Structures & Composites

Structural repairs and composite fabrication for your aircraft.

Structural Integrity You Can Trust

Our structures and composites department specializes in aircraft structural repairs, modifications, and composite fabrication. We handle everything from minor repairs to major structural work, restoring your aircraft to airworthy condition.

Completed Grumman cowling structural repair and refinishing by Flite Line Services

Our Structures & Composites Services

Structural repairs and composite fabrication

Composites

Professional Structural Services

Modern aircraft use composite materials extensively. Our technicians are trained in composite repair techniques using approved materials and methods to restore structures to their original strength and aerodynamic efficiency. From fiberglass to carbon fiber, we handle all composite materials including the first composite structure - wood and fabric.

Service Capabilities

Fiberglass repairs
Carbon fiber repairs
Aramid and Kevlar repairs
Major and minor repairs and modifications
Finishing and painting both repairs and full parts
Heated and cold bonded repairs
Aerodynamic surface restoration
Wood and fabric repairs (the first composite structure)

Advantages

Restore composite structures to original strength, maintain weight specifications, ensure proper aerodynamics, improve aircraft appearance, reduce drag, and achieve seamless cosmetic results with professional finishing and painting.

Need structural repair services?

Contact our team for a quote

Request Quote→

Our Work — Before & After

Real examples of structural repairs completed by our team — from damage assessment to finished result.

Gear-Up Landing Repair

Belly damage from gear-up landingBefore
Additional belly damage detailBefore
Completed belly repair after gear-up landingAfter

Grumman Cowling Repair

Grumman cowling damage before repair

Impact damage and cracking

Before
Grumman cowling after structural repair and refinishing

Repaired and refinished

After

Wing Skin Repair

Wing skin damage marked for repairBefore
Internal wing skin corrosion damageBefore
Completed wing skin repairAfter

Rib Fabrication

Damaged wing rib before fabrication

Corroded and fatigued rib

Before
Custom fabricated replacement wing rib

Custom fabricated replacement

After

Door & Flap Repairs

Door structural damage before repairBefore
Completed door structural repairAfter
Damaged aircraft flap before repairBefore
Repaired aircraft flapAfter

Professional Craftsmanship

Our technicians are skilled in both traditional metalwork and modern composite techniques. We use approved materials and methods to ensure repairs meet or exceed original specifications.

From minor dings and dents to major structural damage, we have the expertise to restore your aircraft to airworthy condition.

Grumman cowling close-up showing repair detail
Completed flap repair detail
Gear-up landing belly damage assessment

Need Structural Work?

Contact our structures team to discuss your repair or fabrication needs. We're here to help restore your aircraft to perfect condition.

Request a QuoteEmail: structures@fliteline.ca

Serving YKF and YXU with structural repair and composite services